TruLaser Robot 5020

The TruLaser Robot 5020 is a turnkey highly integrated TRUMPF system. It is a building block in the TRUMPF LaserNetwork for the processing of complex seam geometries. It consists of commercially available, standardized components. The total concept delivers ideal results because the components are perfectly attuned to each other.

  • Turnkey installation - no additional integration work
  • Modular construction from standard components
  • Plug & Play in the TRUMPF LaserNetwork
  • Ideal coordination of all installed components
Category Highly integrated system for 3D laser processing
Products TruLaser Robot 5020
Application Fields Laser welding, laser cutting, powder coating welding

Modular Construction = Flexibility or Flexible modular construction

The great flexibility of the TruLaser Robot 5020 produces even small batches cost effectively. We have the building blocks and you choose what suits you. We deliver ready to go – you only have to provide the appropriate environment and preparation. The main components are laser devices with laser light cables, robots, processing optics, safety enclosure and positioning units.

And, TRUMPF ensures the highest accessibility of the entire system.

A good grip on it

The robot has standard controls that we are expanding with operator-friendly

software building blocks for laser welding. Robots and positioning units, the laser device and the processing optics can be controlled with the handset.

Control of the safety circuit is also integrated. The robot control system’s user interface is Windows-based. In addition to the handset, you can connect a PC monitor.

Right on the spot

In laser processing, it is important to precisely position the focus. Laser lines and crosshair generators are the ideal tools for this purpose. Crosshairs are faded into the image in the observation camera, with the midpoint lying on the processing focus. With the use of the laser line, exact positioning becomes

child’s play. If the laser line cuts the midpoint of the crosshairs, the focus of the processing optic is located exactly at this point. In this way, you can perfectly define the best distance of the optic to the workpiece.

TruLaser Robot 5020.
Robot  
  • Number of axes
6
  • Repetition accuracy
± 0,1 mm
  • Load
30 kg
Max. component dimensions  
  • Width
1400 mm
  • Height
800 mm
  • Depth
1200 mm

Since our laser sources and laser systems are optimally calibrated to each other, you will always find the right laser for your application with TRUMPF.

Processing optics with motorized focusing and magnetic coupling.

Processing optics with motorized focusing and magnetic coupling.

Thanks to motorized focusing, the position of the focus can be programmed using the control. With minimal programming work, you switch from heat conduction welding directly to deep penetration welding.

Magnetic clutch.

Magnetic clutch.

The processing optics may be attached to the robot with a magnetic coupling. In this way, in case of collision, your optics have the best possible protection. Before any damage occurs, the optics are separated from the robot. A restraint system protects them.

Flexible NC rotation axis

Flexibly unpluggable NC cylindrical axis for horizontal and vertical construction. Perfectly adapted for use on the rotary table in combination with parts that must be positioned during processing. The axis is completely integrated into the robot control.

More options

  • Welding rod feed
  • Semi-automatic rotary table
  • Automatic turning positioner
  • Deposition Line

Laser welding

Fan wheel.

The laser beam welds the housing to the air scoop by full penetration welding from above. This eliminates accessibility problems even in very tight spots and small or narrow air scoops.

Scale housing.

The laser welds the scale housing with heat conduction welding. The visible seam does not have to be reworked and has reproducible end seam quality.

 

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TruLaser Robot 5020