TruPulse lasers

TruPulse 124.

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For any processing task, TruPulse lasers offer you the right parameters - tuned precisely to your production.

12 modules to choose from
Custom adaptation of supply unit and beam guidance
High reproducibility, thanks to high pulse-to-pulse stability
Power Regulated Burst for high efficiency
Convenient operation and control

Category	Pulsed solid-state laser, lamp-pumped rod laser
Products	TruPulse 21 / 33 / 44 / 62 / 74 / 103 / 106 / 124 / 156 / 203 / 304 / 556
Application Fields	Spot welding, seam welding, scanner welding, cutting

The application focus of our TruPulse lasers is spot and seam welding. Especially for components where heat input, and thus process time, must be low, "cold welding" with TruPulse lasers has a lot of advantages. Materials with high melting points can be welded just as well as materials with high heat conductivity. When cutting metal, TruPulse lasers produce fine contours.

Finely tuned

Several kilowatts of pulse power for a few milliseconds make welding and cutting possible where other methods fail. Whether power, energy or focusability - the TruPulse series includes the entire parameter range for welding and cutting.

Maximum pulse powers of up to 10 kW, pulse durations from 0.2 ms to 50 ms, and maximum pulse energies of up to 120 J make them useful for many purposes - both in manual and automated operation.

Modular

Beam generation, beam guidance, power supply, cooling and control are all modular in design. Everything is thought out to the last detail. A laser can serve up to six processing stations. The laser beam is divided or a time offset is used to guide it to the workpiece. In the TruPulse lasers up to 150 W, you can also choose whether your TruPulse laser will be air- or water-cooled.

Best results

The clocked power supply is highly dynamic. It permits an extremely short pulse rise time, and together with the fast real-time power control it permits high pulse-to-pulse stability (deviation < ±0.3% at 10 ms pulse duration). Thus your processing results are consistent at all times.

The pulse frequency of a laser is normally limited by the pulse energy and average power. With the Power Regulated Burst, the average power can also temporarily be exceeded by a factor of several times, reducing the welding time in one processing cycle to a minimum. Long Pulse Welding also opens up new possibilities. With a single laser pulse, you can produce a welding seam by moving the workpiece or the laser beam quickly.

Helpful

An optional application wizard in the form of a database supports you in determining the optimum welding parameters for your application. If you need to satisfy strict quality requirements in the components you are processing by laser, Quality Data Store helps you record, evaluate and track the relevant laser parameters.

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	TruPulse 21	TruPulse 33	TruPulse 44	TruPulse 62
Wavelength	1064 nm	1064 nm	1064 nm	1064 nm
Average power	20 W	30 W	40 W	60 \| 65 W
Max. pulse power	1.5 kW	3 kW	3 kW	3 \| 5 kW
Max. pulse energy	15 J	30 J	30 J	20 \| 50 J
Pulse duration	0.2 ms - 50 ms	0.2 ms - 50 ms	0.2 ms - 50 ms	0.2 ms - 50 ms
Beam quality	4 mm▪mrad	12 mm▪mrad	16 mm▪mrad	8 mm▪mrad
Min. diameter laser light cable	100 µm	300 µm	400 µm	200 µm
Cooling water temperature range	6 °C - 30 °C	6 °C - 30 °C	6 °C - 30 °C	6 °C - 28 °C

	TruPulse 74	TruPulse 103	TruPulse 106	TruPulse 124
Wavelength	1064 nm	1064 nm	1064 nm	1064 nm
Average power	70 \| 70 W	95 \| 95 \| 90 W	110 W	140 \| 125 \| 110 W
Max. pulse power	4 \| 6 kW	5 \| 6 \| 8 kW	4 kW	6 \| 6 \| 9 kW
Max. pulse energy	30 \| 60 J	30 \| 60 \| 90 J	30 J	30 \| 70 \| 90 J
Pulse duration	0.3 ms - 50 ms	0.3 ms - 50 ms	0.3 ms - 50 ms	0.3 ms - 50 ms
Beam quality	16 mm▪mrad	12 mm▪mrad	25 mm▪mrad	16 mm▪mrad
Min. diameter laser light cable	400 µm	300 µm	600 µm	400 µm
Cooling water temperature range	6 °C - 28 °C	6 °C - 28 °C	6 °C - 28 °C	6 °C - 28 °C

	TruPulse 156	TruPulse 203	TruPulse 304	TruPulse 556
Wavelength	1064 nm	1064 nm	1064 nm	1064 nm
Average power	150 \| 160 \| 140 W	200 W	300 W	530 W
Max. pulse power	6 \| 6 \| 10 kW	6 \| 8 kW	10 \| 10 kW	10 \| 10 kW
Max. pulse energy	30 \| 80 \| 120 J	55 \| 90 J	60 \| 90 J	60 \| 100 J
Pulse duration	0.3 ms - 50 ms	0.3 ms - 50 ms	0.3 ms - 50 ms	0.3 ms - 50 ms
Beam quality	25 mm▪mrad	12 mm▪mrad	16 mm▪mrad	25 mm▪mrad
Min. diameter laser light cable	600 µm	300 µm	400 µm	600 µm
Cooling water temperature range	6 °C - 28 °C	6 °C - 28 °C	6 °C - 28 °C	6 °C - 28 °C

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TRUMPF laser systems are perfectly tuned to our lasers. Numerous variants and options ensure that you always get a system perfectly tailored to your needs.

TruLaser Cell Series 3000
All-around specialists.mehr ...

TruLaser Station Serie 5000
For large and small parts.mehr ...

TruLaser Station Series 3000
Small batches and quick changes.mehr ...

In addition, our lasers can be integrated into production lines.

Laser welding

Mobile phone housing.

Lasers are used in several places in the production of mobile phones. TruPulse lasers are used to trim the deep-drawn components on a 3D laser processing system. Multipart mobile phone housings are welded by TruPulse lasers, with spot welds and seams of precisely-defined depths.

Laser welding

Plug connections.

Electronics production today can hardly be imagined without lasers.

TruPulse lasers weld plug contacts directly in automatic punch presses, with several hundred strokes per minute. This is made possible by guiding the beam using a fiber-optic laser cable and compact focusing optics.

Laser welding

Halogen lamp.

The lighting properties of halogen lamps for automotive headlights are measured precisely during production. Then lamps and sockets are individually adjusted, and fastened at multiple points without distortion, thanks to the multiple beam splitting feature of TruPulse lasers.

Laser welding

Pacemaker.

Welding titanium housings for pacemakers gas-tight is no problem for TruPulse lasers. The sensitive electronics inside are never heated above 50 °C. There are no welding spatters in the interior, because you can adjust the welding depth precisely and the heat of the overlapping weld points is distributed over the housing.

Laser welding.

Wherever material is missing due to wear or damage or even design changes, deposition welding using TruPulse lasers can help.

In tool and mold production for the repair of injection molding tools.
In mechanical engineering for the repair of bearing seats.
In turbine construction for the repair of turbine blades.